Sugar Mill Tube Cleaners
Flexible Shaft Machine is a self-contained portable unit, mounted on a 3-wheel trolley, fitted with a carrying handle. It incorporates a directly coupled, totally enclosed squirrel cage, 2800 rpm. continuously rated electric motor. Selecting the H.P. of the motor depends upon length and size of Flexible Shaft and nature of scaling. It is controlled by a push button starter which is provided with three thermal adjustable overload relays. Each machine is fully wired, carefully tested and is fitted with a 10-feet length of PVC Cable to main supply. Longer cable can be supplied upon request. Please consult us if your electric supply is different from listed below. Motors for alternate supplies are also available.
| Model No. | Motor H.P. | Speed (RPM) | Electric Supply |
| TC-30 | 3.0 |
2800 |
440V |
| TC-50 | 5.0 | ||
| TC-75 | 7.5 |
The Flexible Shaft transmits constant torque / power from the motor unit to the Tool head or Brush within the tube.
Inner Core - is double wound in opposing layers made out of high tensile-spring steel wires and passed through stress relieving process, made to absolute-vibration free performance and continuous duty.
Outer Casing - is flexible, made out of galvanized steel strip and provided with special steel anti-friction lining for the entire length.
Connections - Suitable motor connection at one end and detachable ball bearing hand piece (tool holder) with threaded spindle for Tool Head or Brush at other end. The size of the Flexible Shaft is based on internal diameter (I.D.) of the tube. The length of Flexible shaft required is the addition of the length of the longest tube plus the distance between the mouth of the tube and the position of the power unit. This should be located that the Flexible Shaft be kept as straight as possible.
| Inner Core mm (inch) | 12 -13 (1/2") | 15 - 16 (5/8) | 19 - 20 (3/4") | |
| Outer Casing mm (inch) | 25 -26 (1") | 31 - 32 (1.1/4") | 34 - 35 (1.3/8") | |
| Length mtr. | Length feet | Model | Model | Model |
| 7.5 | 25.0 | IFS-105-25 | IFS-106-25 | IFS-107-25 |
| 9.0 | 30.0 | IFS-105-30 | IFS-106-30 | IFS-107-30 |
| 10.0 | 33.0 | IFS-105-33 | IFS-106-33 | IFS-107-33 |
| 12.0 | 40.0 | IFS-105-40 | IFS-106-40 | IFS-107-40 |
| 15.0 | 50.0 | IFS-105-50 | IFS-106-50 | IFS-107-50 |
| 18.0 | 60.0 | IFS-105-60 | IFS-106-60 | IFS-107-60 |
| 20.0 | 65.0 | IFS-105-65 | IFS-106-65 | IFS-107-65 |
| Spare Inner Core Per mtr. | IC-105 | IC-106 | IC-107 |
| Spare Outer Casing Per mtr. | OC-105 | OC-106 | OC-107 |
| Spare Hand Piece | HP-105 | HP-106 | HP-107 |
Sugar Mill Wire Brushes
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| "TH" for soot removal from smoke tubes, general cleaning. | "DS" for removing light scale and burnishing all types of tubes. | "WBA" heavy duty brushes. | "EXP" Expanding Brush for thin scale, soot or soft deposits. |
| Size |
'TH' Turk Head Brush |
'DS' Double Spiral Brush |
'WBA' Brush |
'EXP' Expanding Brush |
|
| inch | mm | Model | Model | Model | Model |
| 1.1/4 | 31.7 | TH-10 | DS-10 | WBA-10 | EXP-10 |
| 1.3/8 | 35.0 | TH-11 | DS-11 | WBA-11 | EXP-11 |
| 1.1/2 | 38.1 | TH-12 | DS-12 | WBA-12 | EXP-12 |
| 1.5/8 | 41.3 | TH-13 | DS-13 | WBA-13 | EXP-13 |
| 1.3/4 | 44.5 | TH-14 | DS-14 | WBA-14 | EXP-14 |
| 1.7/8 | 47.6 | TH-15 | DS-15 | WBA-15 | EXP-15 |
| 2 | 50.8 | TH-16 | DS-16 | WBA-16 | EXP-16 |
| 2.1/8 | 54.0 | TH-17 | DS-17 | WBA-17 | EXP-17 |
| 2.1/4 | 57.1 | TH-18 | DS-18 | WBA-18 | EXP-18 |
| 2.3/8 | 60.3 | TH-19 | DS-19 | WBA-19 | EXP-19 |
| 2.1/2 | 63.5 | TH-20 | DS-20 | WBA-20 | EXP-20 |
| 2.5/8 | 66.7 | TH-21 | DS-21 | WBA-21 | EXP-21 |
| 2.3/4 | 70.0 | TH-22 | DS-22 | WBA-22 | EXP-22 |
| 2.7/8 | 73.0 | TH-23 | DS-23 | WBA-23 | EXP-23 |
| 3 | 76.2 | TH-24 | DS-24 | WBA-24 | EXP-24 |
| 3.1/8 | 79.4 | TH-25 | DS-25 | WBA-25 | EXP-25 |
| 3.1/4 | 82.5 | TH-26 | DS-26 | WBA-26 | EXP-26 |
| 3.3/8 | 85.7 | TH-27 | DS-27 | WBA-27 | EXP-27 |
| 3.1/2 | 88.9 | TH-28 | DS-28 | WBA-28 | EXP-28 |
| 3.5/8 | 92.1 | TH-29 | DS-29 | WBA-29 | EXP-29 |
| 3.3/4 | 95.2 | TH-30 | DS-30 | WBA-30 | EXP-30 |
| 3.7/8 | 98.4 | TH-31 | DS-31 | WBA-31 | EXP-31 |
| 4 | 101.6 | TH-32 | DS-32 | WBA-32 | EXP-32 |
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| "MB" for general purpose polishing and de-burring. | "CB" spare brush wheels for "MB" brushes. | "RS" heavy duty brushes for heavy scale removal. | "EXS" Expanding Scrapers for thin scale, soot or soft deposits. |
| Size |
'MB' Multi Purpose Brush |
'CB' Circular Wheel Brush |
'RS' Cup Shape Brush |
'EXS' Expanding Scrapers |
|
| inch | mm | Model | Model | Model | Model |
| 1.1/4 | 31.7 | MB-10 | CB-10 |
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EXS-10 |
| 1.3/8 | 35.0 | MB-11 | CB-11 | EXS-11 | |
| 1.1/2 | 38.1 | MB-12 | CB-12 | EXS-12 | |
| 1.5/8 | 41.3 | MB-13 | CB-13 | - | EXS-13 |
| 1.3/4 | 44.5 | MB-14 | CB-14 | EXS-14 | |
| 1.7/8 | 47.6 | MB-15 | CB-15 | EXS-15 | |
| 2 | 51.0 | MB-16 | CB-16 | RS-16 | EXS-16 |
| 2.1/8 | 54.0 | MB-17 | CB-17 | RS-17 | EXS-17 |
| 2.1/4 | 57.1 | MB-18 | CB-18 | RS-18 | EXS-18 |
| 2.3/8 | 60.3 | MB-19 | CB-19 | RS-19 | EXS-19 |
| 2.1/2 | 63.5 | MB-20 | CB-20 | RS-20 | EXS-20 |
| 2.5/8 | 66.7 | MB-21 | CB-21 | RS-21 | EXS-21 |
| 2.3/4 | 70.0 | MB-22 | CB-22 | RS-22 | EXS-22 |
| 2.7/8 | 73.0 | MB-23 | CB-23 | RS-23 | EXS-23 |
| 3 | 76.2 | MB-24 | CB-24 | RS-24 | EXS-24 |
| 3.1/8 | 79.4 | MB-25 | CB-25 | RS-25 | EXS-25 |
| 3.1/4 | 82.5 | MB-26 | CB-26 | RS-26 | EXS-26 |
| 3.3/8 | 85.7 | MB-27 | CB-27 | RS-27 | EXS-27 |
| 3.1/2 | 88.9 | MB-28 | CB-28 | RS-28 | EXS-28 |
| 3.5/8 | 92.1 | MB-29 | CB-29 | RS-29 | EXS-29 |
| 3.3/4 | 95.2 | MB-30 | CB-30 | RS-30 | EXS-30 |
| 3.7/8 | 98.4 | MB-31 | CB-31 | RS-31 | EXS-31 |
| 4 | 101.6 | MB-32 | CB-32 | RS-32 | EXS-32 |
Sugar Mill Cutter Heads
'H' Type Cutter Heads - for Tubes/Pipes 1.1/4"-4" (31.7mm-101.6mm) I.D.
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| Single Layer 'H' Tool | Two Layer 'H' Tool | Three Layer 'H' Tool |
These Cutter Heads are designed for cleaning straight and curved tubes as found in Boilers, Air Heaters, Economizers, etc. Cutter Heads are provided with three cutter wheels, one each of straight teeth, teeth cut right hand, teeth cut left hand, for quicker cleaning and prevent grooving of scale.
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Model No. |
Tube I.D. | Head |
Cutter Wheels Set of 3 Nos. |
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| inch | mm | Model | Model | |
| H-10 | 1.1/4 | 31.7 | HSRL-1 | HA-1 |
| H-11 | 1.3/8 | 35.0 | HSRL-1 | HA-1 |
| H-12 | 1.1/2 | 38.1 | HSRL-1 | HA-1 |
| H-13 | 1.5/8 | 41.3 | HSRL-2 | HA-2 |
| H-14 | 1.3/4 | 44.5 | HSRL-2 | HA-2 |
| H-15 | 1.7/8 | 47.6 | HSRL-2 | HA-2 |
| H-16 | 2 | 51.0 | HSRL-2 | HA-2 |
| H-17 | 2.1/8 | 54.0 | HSRL-2 | HA-2 |
| H-18 | 2.1/4 | 57.1 | HSRL-3 | HA-3 |
| H-20 | 2.1/2 | 63.5 | HSRL-3 | HA-3 |
| H-22 | 2.3/4 | 70.0 | HSRL-4 | HA-3 |
| H-24 | 3 | 76.2 | HSRL-4 | HA-3 |
| H-26 | 3.1/4 | 82.5 | HSRL-5 | HA-3 |
| H-28 | 3.1/2 | 88.9 | HSRL-5 | HA-3 |
| H-30 | 3.3/4 | 95.2 | HSRL-6 | HA-4 |
| H-32 | 4 | 101.6 | HSRL-6 | HA-4 |
| 'H' type Cutter Heads also available in 2 or 3 Layers. | ||||
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| Close 'HZ' Tool (HZ-10 to HZ-11) | Open 'HZ' Tool (HZ-11 to HZ-16) |
These spring loaded, self expanding Cutter Heads are designed for rapid removal of hard and obstinate scale formation in straight tubes as found in Evaporators, Juice Heaters, etc. It consists of three bevel 4 straight cutter wheels 4 left cutter wheels and 4 right cutter wheels, fitted on three bridge type arms.
| Model No. | Tube I.D. |
Cutter Wheels Set of 15 Nos. |
Spare Arms | |
| inch | mm | Model | Model | |
| HZ-10 | 1.1/4 | 31.7 | HZSRL-1 | HZA-1 |
| HZ-10A | 1.5/16 | 33.3 | HZSRL-1 | HZA-1 |
| HZ-11 | 1.3/8 | 35.0 | HZSRL-1 | HZA-1 |
| HZ-11A | 1.7/16 | 36.5 | HZSRL-1 | HZA-2 |
| HZ-12 | 1.1/2 | 38.1 | HZSRL-1 | HZA-2 |
| HZ-12A | 1.9/16 | 39.7 | HZSRL-1 | HZA-2 |
| HZ-13 | 1.5/8 | 41.3 | HZSRL-1 | HZA-2 |
| HZ-13A | 1.11/16 | 42.9 | HZSRL-1 | HZA-2 |
| HZ-14 | 1.3/4 | 44.5 | HZSRL-2 | HZA-3 |
| HZ-14A | 1.13/16 | 46.0 | HZSRL-2 | HZA-3 |
| HZ-15 | 1.7/8 | 47.6 | HZSRL-2 | HZA-3 |
| HZ-15A | 1.15/16 | 49.2 | HZSRL-2 | HZA-3 |
| HZ-16 | 2 | 51.0 | HZSRL-2 | HZA-3 |
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